
How small does a chip have to be?
The coin test, the wiper-sweep rule, and the one position on the glass where size stops mattering.
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Every winter we replace screens that were repairable in October. The chip did not spread because of the frost. It spread because of what people do about the frost.
If a chip has run overnight, send a photo with the registration. We will tell you whether it is still repairable or whether it has become a replacement.
Glass expands when it warms and contracts when it cools. Do that unevenly and fast, across a pane that already has a flaw in it, and the flaw is where it gives.
The short version
Warm the car through gently and evenly. Speed is what breaks glass, not cold.
Then get out and scrape the outside with a proper plastic scraper while the cabin warms. Work away from any chip you know about rather than over it. De-icer spray on the stubborn edges is fine and will not harm the glass.
The whole thing takes five minutes rather than one. It is a lot cheaper than the alternative.
Cover it with a piece of clear tape before the cold sets in. That keeps water and grit out of the break, which matters twice over: moisture in a break freezes and expands, and dirt in a break stops resin bonding properly later.
Then get it repaired before the first hard frost rather than after. A repair is forty minutes and usually nothing to pay. A replacement is most of a morning, plus recalibration on most modern cars.
A windscreen cover is the simplest answer of all: no ice to remove means no temperature shock. A folded sheet under the wipers works nearly as well.
Parking nose-away from the prevailing wind, or under any kind of cover, also helps more than people expect.

The coin test, the wiper-sweep rule, and the one position on the glass where size stops mattering.
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What happens to lane keeping and emergency braking when the camera is a degree out of true.
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How windscreen cover usually sits apart from the rest of the policy, and the excess to expect.
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Autumn and winter are our busiest months for chip repairs, and they are short jobs that slot into the day. Ringing early in the week gets the best choice of slot.